Additive News & Insight

Additive Manufacturing and Post Processing – A synergetic relationship

Additive Manufacturing and Post Processing – A synergetic relationship In the world of Additive Manufacturing, 3D printing is usually the first thing that comes to mind. However there is something equally as important in AM, and that’s strong relationships with post processing vendors. Once a part has been 3D printed, they are often not complete …

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How 3D Metal Printing Works (Video)

How 3D Metal Printing Works So how does 3D metal printing work? Sometimes it’s good to get back to the basics and explore one of the questions many people have about 3D printing. We have all seen the press, the hype and some of the incredible things 3D printing can do, but 3D metal printing …

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I3DMFG First With EOS M400.4 + White Paper

I3DMFG, Inc. has become the first Additive Contract Manufacturer in North America to put into operation an EOS M400.4.  Along with this announcement is a white paper discussing the disruptive nature of Additive Manufacturing and why this is critical for manufacturers, both additive and subtractive. The EOS M400.4 An ultra-fast quad-laser system with a large …

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Reimagining Rocket Engine Design With 3D Printing

A UK Software company, Betatype, is pushing engineers to rethink and reimagine rocket engine design using 3D metal printing, or additive manufacturing. The most recent example comes from a Betatype engineer, Marten Jurg, who has applied this philosophy while working on his postdoctorate degree. Here’s exactly how they are pushing the boundaries of 3D printing: …

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2017 State of Additive Manufacturing – Wohlers Report

Wohlers Associates sends a questionnaire to service providers each year to help identify trends in the additive manufacturing (AM) service industry. One hundred service providers in 26 countries participated in the survey for Wohlers Report 2017. The industry as seen through the eyes of these companies is important because they represent a wealth of knowledge, …

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The Use Of 3D Printing At Boeing

The Use Of 3D Printing At Boeing The use of 3D printing at Boeing is alive and strong and here’s how they are using it. Leo Christodoulou is the Director of Structures and Materials, Enterprise Operations and Technology at Boeing  (NYSE:BA). During a presentation at the recent Additive Manufacturing for Aerospace, Defense and Space conference he …

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The Future Of Additive Manufacturing

The Future Of Additive Manufacturing Last year, GE made headlines in the Additive Manufacturing world when they announced the purchase of Arcam AB and Concept Laser. This was the largest deal to date in the 3D printing industry. GE, somewhat of a newcomer to 3D metal printing, is now helping to push and define the …

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Historic 3D Printed Rocket Engine Flight by Bagaveev Corporation

Historic 3D Printed Rocket Engine Flight by Bagaveev Corporation I3D MFG 3D prints rocket thrusters in metal for Bagaveev Corporation. Bagaveev wanted to show how far the technology has moved and relevant Powder Laser Forging is by publishing a video on YouTube that shows their historic test of its 3D printed rocked engine flight.

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News: GE Opens $40 million Center For Additive Technology Advancement

GE Opens $40 million Center For Additive Technology Advancement With all of the big names getting the attention in 3D printing, many are surprised to learn that GE (General Electric) is also a big player.  GE is pretty cautious when it comes to large investments in technology as they have seen trends come and go, …

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3 Big Reasons Why Metal 3D Printing Is Growing

3D Metal Printing (DMLS) is getting bigger.  In a recent article published by 3D Printing Industry, author Davide Sher highlights some of the reasons why the 3D Metal Printing industry isn’t shrinking or declining, it’s getting much bigger. One of the reasons the 3D metal printing industry is getting bigger is competition. When you see …

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U.S. Air Force General Proclaims Additive Manufacturing As A Massive Game Changer

Additive Manufacturing (DMLS) has been a rising trend that has the potential to revolutionize nearly everything we manufacture from human organs to mechanical components to firearm parts. General Ellen Pawlikowski, Commander of the Air Force Material Command, compared the importance of additive manufacturing to other game-changing technologies like hypersonics, directed energy, and autonomy, stating, “If …

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PiperJaffray Report: Metal 3D Printing A Bright Spot In The 4th Quarter

PiperJaffray released the results of their 4th Quarter 3D Printing Survey which can be found in our Library.  Please download it and read the entire article as it’s a great deep dive into the current and future state of 3D metal printing. What they found for the 4th quarter was an indication that system demand …

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3D Printing Is Here To Stay

In a recent article in the Dayton Business Journal, a good friend of ours, Chris Collins, published an article all about keeping Dayton ahead of the technology curve and one of the things leading that curve is 3D printing. The article discusses the fact that Dayton has always been seen as somewhat of a declining …

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New Case Studies: Additive Manufacturing (DMLS) Optimization Warheads And Aircraft Wings

We have added two new case studies to our DMLS Resource Library.  Major David Liu and others at the Airforce Institute of Technology (AFIT) have published groundbreaking studies based on Additive Manufacturing (DMLS) optimization of aircraft wings and lattice-reinforced penetrative warheads. Topology Optimization Of An Aircraft Wing For the additive manufacturing industry and specifically DMLS …

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Can 3D Metal Printed Rocket Parts Hold Up To Stress Tests?

As part of it’s AR1 booster engine project, Aeroject Rocketdyne put some 3D printed rocket parts under fire. The parts were subjected to a round of hot-fire tests in preparation for an AR1 engine production by 2019.  Can 3D Printed parts hold up to such strenuous and exhaustive testing? A little background.  Aerojet Rocketdyne is …

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3D Printing Survey Points To Strong Demand For Investors

There continues to be strong demand for the 3D printing and additive manufacturing industry, as pointed out in a recent report from market research leaders PiperJaffray. The research included 79 industry respondents and revealed why they feel bullish on 3D printing and additive manufacturing as a continued growth market for investors. Here are some of …

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DMLS Stands Out as 2015 Focal 3D Printing Technology

DMLS Stands Out as 2015 Focal 3D Printing Technology What makes Direct Metal Laser Sintering (DMLS) a leading 3D printing technology in 2015? It’s not new news that DMLS prints metal 3D parts. Here are some new exciting new trends  that Steve Heller, 3D specialist for the Motley Fool found “incredible”:

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Heat Sinks are an Ideal DMLS Application

Heat Sinks are an Ideal DMLS Application Conformal cooling channels manufactured out of 6061 Aluminum open up amazing possibilities for heat sink applications. Direct Metal Laser Sintering (DMLS) metal 3D printing cost effectively allows aerospace, oil & gas, and automotive engineers not only to easily manufacture cooling channels, but to produce conformal micro channels that traditional …

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DIRECT METAL LASER SINTERING (DMLS) FOR CAVITIES AND CORES

You needed your Injection Mold Tooling when? Yesterday?? The Direct Metal Laser Sintering (DMLS) process has been rapidly gaining recognition as perhaps one of the most powerful technologies available in the additive manufacturing world. The recent material parameter developments coupled with outstanding resolution and speed of fabrication are making DMLS cavity and core inserts a very successful tool that can be used to …

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DMLS Matures from Rapid Prototyping to Production Parts

DMLS Matures from Rapid Prototyping to Production Parts Direct Metal Laser Sintering (DMLS) 3D printing was featured first as an excellent rapid prototyping tool and then as a new manufacturing advancement in two 3D Printing Industry News items over the past two days. So which is it, prototyping or production parts? The fantastic news for …

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Direct Metal Laser Sintering offers Optimal Medical Implant Synergy

Direct Metal Laser Sintering offers Optimal Medical Implant Synergy Spinal implants manufactured using 3D metal printing, or Direct Metal Laser Sintering (DMLS), have been the standard OEM sample to highlight complex latticed geometries. The question being, have any of those cool looking implants been used in the real world? Great new for all DMLS users …

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Oregon Welcomes i3D MFG™ 3D Metal Printing

Oregon Welcomes i3D MFG™ 3D Metal Printing Why would a new small business opening in The Dalles, Oregon be newsworthy to Aerospace Manufacturing and Design Magazine? Aerospace is big in the Pacific Northwest and the UAV/UAS giant Insitu is located 20 minutes from i3D™ Manufacturing’s Direct Metal Laser Sintering (DMLS) factory. 3D metal printing has …

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3D Printed “Buzzing” Handlebars on Your Titanium Bike

When INDUSTRY and Ti Cycles designed their entry for the Oregon Manifest bike design project, their vision required next generation technology and exotic metals that would then be hand-crafted by artisan bike makers into a premier urban commuter bicycle. Creating a beautiful balance between local artisan and new technology meant designing in a completely different mindset …

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i3D MFG™ 3D Prints Titanium Bicycle

i3D™ Manufacturing joined INDUSTRY and Ti Cycles in creating a 3D printed titanium bicycle as Portland’s entry for the 2014 Oregon Manifest Bike Design contest. 3D printing is a perfect solution for those wanting to manufacture a tailor-made product. Whether aesthetics, function, weight reduction, design innovations, or exotic metal cost effectiveness are the goals, additive manufacturing …

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Additive Manufacturing for Aerospace

The Critical Role of Additive Manufacturing for Aerospace Applications: The Aerospace industry has been integrating DMLS (Direct Metal Laser Sintering) in its structural applications for years. Other industries are now jumping on board with this cutting edge technology  (oil and gas, medical, military, auto…). While typical applications revolved around standard objects such as brackets and ducts using investment casting- the future …

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