Materials & Powders

Advanced Metal Powders for Additive Manufacturing

At i3DMFG™, we drive innovation in DMLS® by developing custom metal powders, refining process parameters, and scaling production-ready applications. As North America’s EOS Material Process Applications (MPA) partner, we’ve invested in specialized equipment and collaborations that empower us to engineer bespoke powder formulations and optimized build programs—delivering unmatched consistency and performance for your most demanding projects.

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Validated Alloys for Consistent 3D Printing

Our in-house materials team rigorously tests each powder blend for flowability, purity, and consistency, ensuring seamless integration with our DMLS® platforms. From aerospace-grade titanium to high-strength nickel alloys, our validated powders enable you to push design boundaries while maintaining predictable part quality and performance.

Premium Powder for Every Application

i3DMFG™ is one of the few 3D manufacturers in the US that specializes in aluminum, copper, titanium, Inconel, Haynes, Monel K, stainless steel and custom metal powder applications. Experts in 3D design, our engineers help our customers achieve competitive advantage in design and proprietary advancements.

Aluminum

Lightweight strength, excellent thermal conductivity, and corrosion resistance – ideal for aerospace, automotive and heat management.

Grades: AlSi10Mg, 6061

Titanium

High strength-to-weight ratio, corrosion resistance, and biocompatibility, ideal for aerospace, medical implants, and high-performance automotive components.

Grades: Ti64

Marging Steel

Ultra-high strength, excellent toughness, and good dimensional stability – making it well-suited for tooling, injection molds, dies, and high-stress industrial components.

Grades: MS1

Super Nickel Alloys

Extreme heat resistance, corrosion protection, and mechanical strength—making it ideal for turbine parts, aerospace components, chemical processing equipment, and high-temperature tooling.

Grades: Inconel 718, Inconel 625, Haynes 214, Haynes 282, Hastelloy
X, Monel K500, Cobalt Chrome

Stainless Steels

High-temperature, corrosion-resistant parts like valve bodies, fuel nozzles, and heat exchangers for oil & gas, power generation, and renewables.

Grades: 15-5, 17-4, 304L, 316L

Copper

Ultra-lightweight structures and heat-tolerant alloys engineered for the vacuum, thermal cycling, and radiation of spaceflight.

Grades: GRCOP-42

Need a Custom Powder Blend?

Collaborate with our materials engineers to craft the perfect alloy formulation—optimized for your application’s performance, efficiency, and quality needs.